R?LTGEN雕刻印章、印刷工具和印刷設(shè)備指南(中英文)
雕刻印章和印刷工具是永久性標(biāo)記和材料精加工不可或缺的輔助工具。它們用于在表面上創(chuàng)建文字、徽標(biāo)、結(jié)構(gòu)或圖案。無(wú)論是在工業(yè)生產(chǎn)還是在藝術(shù)和手工藝中——雕刻印刷印記都賦予材料獨(dú)特的特性。
Embossing stamps and embossing tools are indispensable aids for permanent labelling and finishing of materials. They are used to create texts, logos, structures or patterns on surfaces. Whether in industrial production or in arts and crafts – embossing stamps give materials a distinctive character.
雕刻印章和印刷機(jī)之間的重要區(qū)別
Important differences between embossing stamps and embossing machines
手動(dòng)印章通常是手動(dòng)或與機(jī)器一起使用的工具,并具有固定的文本。還有所謂的字模支架,可與可互換的銷釘(鋼制字模)一起使用,以調(diào)整印刷文字。另一方面,打標(biāo)頭是專為大規(guī)模生產(chǎn)而設(shè)計(jì)的更復(fù)雜的系統(tǒng),例如提供自動(dòng)序列編號(hào)。
Hand stamps are typically tools used manually or with machines and have fixed texts. There are also so-called type holders that can be used with interchangeable pins, the steel types, to adjust the embossed text. Marking heads, on the other hand, are more complex systems designed for mass production and offer automatic serial numbering, for example.
不同類型的手動(dòng)印章和標(biāo)記頭
Different types of hand stamps and marking heads
手動(dòng)印章與機(jī)器印章
Hand stamps vs. machine stamps
手動(dòng)印章適合較小、精細(xì)的工作,而機(jī)器印章可自動(dòng)處理較大的項(xiàng)目。機(jī)器印章通常更精確、更高效,適合大批量生產(chǎn)。
Hand stamps are ideal for smaller, detailed work, while machine stamps process larger projects automatically. Machine stamps are usually more precise and efficient for high-volume production.
工業(yè)印刷機(jī)
Industrial embossing presses
工業(yè)印刷機(jī)工作精度高,通常集成到生產(chǎn)線中,以穩(wěn)定的質(zhì)量進(jìn)行大量印刷。例如,它們用于包裝和汽車行業(yè)。
Industrial embossing presses work with high precision and are often integrated into production lines to emboss high quantities with consistent quality. They are used, for example, in the packaging and automotive industries.
藝術(shù)印刷工具
Artistic embossing tools
藝術(shù)和設(shè)計(jì)專用印刷工具可讓藝術(shù)家在紙張、皮革或織物等材料上壓出精細(xì)結(jié)構(gòu)或浮雕圖案。
Special embossing tools are available for art and design that allow artists to emboss fine structures or relief-like patterns on materials such as paper, leather or fabric.
雕刻印章和印刷機(jī)如何工作?
How do embossing stamps and presses work?
印刷工藝詳情
The embossing process in detail
在印刷工藝中,材料被固定在雕刻印章和反模具之間,并通過(guò)壓力變形。這在材料表面形成永久印刷。所需的力通過(guò)錘子、印刷機(jī)或自動(dòng)沖壓機(jī)施加。
During the embossing process, the material is fixed between an embossing stamp and a counter mould and deformed by pressure. This creates a permanent embossing on the surface of the material. The force required for this is applied by means of a hammer, embossing press or automatic punching press.
材料如何影響印刷
How the material influences the embossing
印刷方式因材料而異。較硬的材料(如金屬)需要更高的沖壓力和專用模具,而較軟的材料(如皮革或紙張)則更容易印刷。
The way that material is embossed can vary depending on the material. Harder materials, such as metal, require higher stamping forces and specialised dies, while softer materials, such as leather or paper, can be embossed more easily.
印刷工具和機(jī)制的優(yōu)點(diǎn)
Advantages of embossing tools and mechanisms
精度和可重復(fù)性
Precision and repeatability
印刷模具和機(jī)制具有高度的可重復(fù)性,即使是小的細(xì)節(jié)也可以精確地印刷多次 - 與手工雕刻相比具有顯著優(yōu)勢(shì)。
Embossing dies and mechanisms offer a high degree of repeatability, enabling even the smallest details to be precisely embossed multiple times – a significant advantage over manually produced embossing.
功能和美觀效果
Functional and aesthetic results
印刷模具不僅用于實(shí)際場(chǎng)景,例如給產(chǎn)品貼標(biāo)簽,還用于創(chuàng)造美觀效果。印刷賦予材料觸感和高品質(zhì),通常比簡(jiǎn)單的印刷效果更好。
Embossing dies are not only used for practical purposes, such as labelling products, but also to create aesthetic effects. The embossing gives the material a tactile, high-quality feel that is often better perceived than a simple print.
雕刻印章的材料及制作
Materials and production of embossing stamps
雕刻印章的金屬類型
Types of metal for embossing stamps
雕刻印章的典型材料是硬化工具鋼。這些金屬堅(jiān)韌,可以承受高壓而不變形。但是,如果雕刻印章用于熱沖壓,也可以用黃銅制成。由于汽車工程中越來(lái)越多地使用高強(qiáng)度鋼,粉末冶金鋼的使用也越來(lái)越多。此外,還有用于 800°C 以上熱沖壓的特種鋼,例如用于火車車輪。
Typical materials for embossing stamps are hardened tool steels. These metals are tough and can withstand high pressures without deforming. However, embossing stamps can also be made of brass if they are used for hot stamping, for example. Since more and more high-strength steels are being used in automotive engineering, powder-metallurgical steels are also being used more and more. In addition, there are special steels for hot stamping at over 800°C, e.g. for railway wheels.
制造技術(shù):雕刻、蝕刻、腐蝕和冷成型
Manufacturing techniques: engraving, etching, eroding and cold forming
雕刻、蝕刻、蝕刻或冷成型等方法用于制作印刷模具。雕刻、蝕刻和腐蝕可以實(shí)現(xiàn)非常精細(xì)的細(xì)節(jié),而冷成型主要用于較大的系列以節(jié)省時(shí)間和金錢。然而,冷成型也會(huì)縮短印章的使用壽命。
Methods such as engraving, eroding, etching or cold forming are used to produce an embossing die. Engraving, eroding and etching allow for very fine details, while cold forming is used primarily for larger series to save time and money. However, cold forming also results in a shorter lifespan for the stamp.
標(biāo)記工具和標(biāo)記單元的應(yīng)用
Applications of marking tools and marking units
包裝行業(yè)
Packaging industry
標(biāo)記工具廣泛用于包裝行業(yè),用于在產(chǎn)品包裝上標(biāo)記有效期和批號(hào)。紙板包裝上的圖形設(shè)計(jì)也可以通過(guò)印刷來(lái)增強(qiáng)。
Marking tools are widely used in the packaging industry to mark product packaging with expiry dates and batch numbers. The graphic design on cardboard packaging can also be enhanced by means of embossing.
汽車和機(jī)械工程行業(yè)
Automotive and mechanical engineering industry
汽車和工程行業(yè)經(jīng)常使用印刷來(lái)標(biāo)記和識(shí)別零部件。這可確保序列號(hào)或制造信息始終可見(jiàn)。
The automotive and engineering industries frequently use embossing to mark and identify components. This ensures that serial numbers or manufacturing information remains permanently visible.
珠寶和設(shè)計(jì)
Jewellery and design
在珠寶和設(shè)計(jì)領(lǐng)域,雕刻用于創(chuàng)造藝術(shù)效果。設(shè)計(jì)師使用雕刻工具將三維紋理應(yīng)用于各種材料,從而創(chuàng)造出獨(dú)特的藝術(shù)作品。
In the world of jewellery and design, embossing is used to create artistic effects. Designers use embossing tools to apply three-dimensional textures to various materials, thereby creating unique works of art.
選擇合適印刷工具的技巧
Tips for choosing the right embossing tool
選擇材料時(shí)要注意什么
What to look for when choosing a material
材料的選擇至關(guān)重要:對(duì)于硬質(zhì)材料,硬化鋼是最佳選擇,而黃銅則是在皮革等較軟的材料上進(jìn)行印刷(冷壓或熱壓)的理想選擇。為確保較長(zhǎng)的使用壽命,請(qǐng)確保壓印工具的材料適合所需的應(yīng)用。
The choice of material is crucial: for hard materials, hardened steel is optimal, while brass is ideal for embossing (cold or hot) on softer materials such as leather. To ensure a long service life, make sure that the material of the stamp is suitable for the desired application.
重要提示:可定制性和維護(hù)要求
Important: Customisability and maintenance requirements
印刷工具的靈活性也很重要。一些工具提供可互換的字符集(例如 A-Z 或 0-9)或可變調(diào)整選項(xiàng)(印刷工具上的印刷輪)來(lái)更改印刷。此外,工具應(yīng)易于清潔,因?yàn)檫@可以延長(zhǎng)其使用壽命。
The flexibility of an embossing tool is also important. Some tools offer interchangeable character sets (e.g. A-Z or 0-9) or variable adjustment options (embossing wheels on an embossing tool) to change the embossing. In addition, the tool should be easy to clean, as this increases its lifespan.
標(biāo)記工具的保養(yǎng)和維護(hù)
Care and maintenance of marking tools
標(biāo)記印章或標(biāo)記工具只有定期保養(yǎng)和清潔才能保持長(zhǎng)時(shí)間的功能。每次使用后,用軟銅刷清除灰塵和材料殘留物,注意不要損壞標(biāo)記表面。定期給活動(dòng)部件上油也很有用。
A marking stamp or marking tool will only remain functional for a long time if it is regularly maintained and cleaned. Remove dust and material residues after each use with a soft brass brush and take care not to damage the marking surfaces. Regular oiling of moving parts can also be useful.
結(jié)論:
Conclusion:
雕刻印章和印刷機(jī)是各行各業(yè)中不可或缺的工具。它們能夠?qū)崿F(xiàn)精確、高質(zhì)量和永久的印刷,既滿足功能性又滿足美觀性。從包裝行業(yè)到汽車行業(yè)、珠寶和設(shè)計(jì),印刷工具為獨(dú)特地精煉材料并長(zhǎng)期標(biāo)記提供了無(wú)數(shù)可能性。
embossing stamps and embossing presses are indispensable tools in a variety of industries. They enable precise, high-quality and permanent embossing that fulfils both functional and aesthetic purposes. From the packaging industry to the automotive industry and jewellery and design – embossing tools offer countless possibilities for uniquely refining materials and marking them for the long term.
常見(jiàn)問(wèn)題解答:
FAQs:
哪些材料可以印刷?
Which materials can be embossed?
印刷的典型材料是紙張、皮革、織物、塑料和金屬。但是,每種材料都需要特定的印刷工具。
Typical materials for embossing are paper, leather, fabrics, plastic and metal. However, each material requires a specific embossing tool.
印刷生產(chǎn)中的蝕刻、腐蝕和雕刻有什么區(qū)別?
What is the difference between etching, eroding and engraving in embossing production?
蝕刻時(shí),表面通過(guò)化學(xué)方法去除;腐蝕時(shí),表面通過(guò)電蝕方法去除,從而形成雕刻;而雕刻時(shí),材料通過(guò)機(jī)械方法去除。
In etching, the surface is removed chemically and in eroding, electrically to create the engraving, while in engraving, the material is removed mechanically.
印刷可以有多深?
How deep can an embossing be?
印刷的深度取決于材料和印刷工具,但通常在 0.1 到 1 毫米之間,特殊用途下可以更深。對(duì)于皮革或紙張等軟質(zhì)材料的裝飾目的,較淺的深度就足夠了,而金屬上的工業(yè)印刷通常需要更深的雕刻,才能在頻繁使用的情況下保持可見(jiàn)。
The depth of the embossing depends on the material and the embossing tool, but is typically between 0.1 and 1 mm and can be even deeper for special applications. For decorative purposes on soft materials such as leather or paper, a shallow depth is sufficient, while industrial embossing on metal often requires a deeper engraving to remain visible even under heavy use.
雕刻印章能用多久?
How long does an embossing stamp last?
雕刻印章的使用壽命取決于其材質(zhì)、保養(yǎng)方式和使用頻率。由硬化鋼或黃銅制成的高品質(zhì)雕刻印章在保養(yǎng)良好的情況下可以使用多年。但是,在硬質(zhì)材料上使用或使用高壓會(huì)加速磨損,因此建議定期檢查和保養(yǎng)。
The lifespan of an embossing stamp depends on the material it is made of, how it is cared for and how intensively it is used. High-quality embossing stamps made of hardened steel or brass can last for many years with good maintenance. However, use on hard materials or with high pressure can accelerate wear and tear, so regular inspections and care are advisable.
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